Custom CDG60D Manufacturers, Factory

The CDG60D GPU (Ground Power Unit) features a brushless revolving field generator, rubber torsion axle-mounted of rugged galvanized steel construction with fifth wheel steering and powder-coated sheet metal panels chassis (or mounted on truck chassis for option). The unit can be used for both military and civilian aircrafts with the latest emission standards. The CDG60D is a very rugged, compact and silent Ground Power Unit, which provides 800 amps continuous and 2000 amps peak to provide power supply for starting aircraft.  

Product Description

Technical Parameters
No. System Configuration Features AC Specification DC Specification
1 Capacity 140KVA (3-phase 4-wire) 23KW
2 Rated Voltage 115V / 200V 28.5V
3 Output Connection A, B, C, N 2-line
4 Output Mode Aircraft style cable (36ft) with PJ500TB plug Aircraft style cable (36ft) with PJ500T plug
5 Voltage Regulation Range 103V ~ 127V 20 ~ 32V
6 Stable Voltage Range 113V ~ 118V 26 ~ 30V
7 Rated Frequency 400Hz /
8 Rated Current 406A 800A
9 Rated Power Factor (cosΦ) 0.8 (lag) /
10 Transient State Voltage 90V ~ 140V 17 ~ 35V
11 Voltage Response Time < 0.1s < 0.1s
12 Steady-state Frequency 400Hz ± 1% /
13 Transient-state Frequency 370Hz ~ 420Hz /
14 Frequency Response Time ≤ 1s /
15 Voltage Modulation ≤ 3V /
16 Frequency Modulation ≤ 2Hz /
17 Crest Factor 1.31 ~ 1.51 /
18 Total Harmonic Content ≤ 4% /
19 Fluctuating Amplitude / ≤ 1.5V
20 Ripple Voltage / ≤ 1% (rms)
21 Distortion Coefficient ≤ 0.04 ≤ 0.035
22 Waveform Phase 120° ± 2° /
23 Phase Voltage Imbalance ≤ 3V /
24 Overload Rating 120% 10s; 150% 2s 1200 ~ 2000A
Engine & Generator System
Diesel Engine Brand Cummins
Engine Model 6BTAA5.9-G12 Rated Power 140kW
Rated Speed 1846 r/min Engine Style 6 cylinders, in-line, four stroke
Air Intake Turbocharged, Intercooled Fuel Consumption ≤ 215g/kW·h
Displacement 5.9L Starting System 24V Electric Start
Generator Type Intermediate frequency generator (TFZPW)
Output Logic Outputs 115V/400Hz AC; Converts to 28.5V DC via step-down rectifier module.
Service Life ≥ 10 Years Continuous Working ≥ 8 hours
Dimensions ≤ 5000 × 1600 × 2100 mm Total Mass ≤ 4700 kg
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Protection & Reliability
AC Over/Under Voltage & Frequency Protection
DC Over/Under Voltage Protection
Internal Overheating Protection
High Water Temperature & Low Oil Pressure Alarm
Automatic Output Cable Voltage Drop Compensation
Working Noise: <85dB(A) at 7m
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Frequently Asked Questions
What are the primary power outputs of this system?
The system provides dual output: a 140KVA AC output (115V/200V at 400Hz) and a 23KW DC output (28.5V), making it versatile for various aircraft power needs.
What type of engine is integrated into this power unit?
The unit is powered by a Cummins 6BTAA5.9-G12 diesel engine, featuring 6 cylinders, turbocharging, and a rated power of 140kW.
How does the system handle voltage drops over long cables?
It includes an automatic line voltage drop compensation function specifically designed for the output cables to ensure stable power delivery at the aircraft plug.
What are the environmental operating limits for this equipment?
The unit is designed to operate in temperatures ranging from -30℃ to +55℃, with relative humidity up to 90% and altitudes up to 4000 meters.
What is the expected reliability and service life?
The system is built for longevity with a service life of over 10 years, an MTBF (Mean Time Between Failure) of ≥1000 hours, and a quick MTTR (Mean Time To Repair) of ≤30 minutes.
What kind of display interface does the operator use?
The unit features a high-clarity OLED screen for real-time monitoring of all technical parameters with a display accuracy of ±1% FS.

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